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Bioprocessing of Oat Hulls to Ethylene: Impact of Dilute HNO3- or NaOH-pretreatment on Process Efficiency and Sustainability Full article

Journal ACS Sustainable Chemistry & Engineering
ISSN: 2168-0485
Output data Year: 2021, Volume: 9, Number: 49, Pages: 16588–16596 Pages count : 9 DOI: 10.1021/acssuschemeng.1c05112
Tags oat-hulls, pretreatment, bioethanol-to-ethylene dehydration, impurities, material balance, sustainability metrics, E-factor
Authors Ovchinnikova Elena V. 1 , Mironova Galina F. 2 , Banzaraktsaeva Sardana P. 1 , Skiba Ekaterina A. 2 , Budaeva Vera V. 2 , Kovgan Maria A. 1 , Chumachenko Victor A. 1
Affiliations
1 Boreskov Institute of Catalysis, Siberian Branch of the Russian Academy of Sciences (BIC)
2 Institute for Problems of Chemical and Energetic Technologies, Siberian Branch of the Russian Academy of Sciences (IPCET)

Funding (2)

1 Ministry of Science and Higher Education of the Russian Federation 0239-2021-0014
2 Ministry of Science and Higher Education of the Russian Federation FUFE-2021-0007 (121061500030-3)

Abstract: Agricultural wastes are cost-effective, renewable and abundant. Bioethanol from oat hulls (o.h.) could be a promising technology to produce ethylene and valuable derivatives. This process follows the Principles of Green Chemistry, albeit facing certain challenges. We compared pretreatment options with either 4%-HNO3 or 2%-NaOH for the complete recycling of o.h. to ethylene and coproducts. On a pilot-scale, 10 kg-o.h. was converted to 1.10–0.95 kg-bioethanol (93%-w); on a lab scale, the bioethanol was converted to 0.55–0.39 kg-ethylene; under optimum pilot-scale conditions, this would be equivalent to ~0.67–0.55 kg-ethylene. NaOH-delignification results in ~20% loss in ethylene productivity. Residual Na-ions in the pulp cause inhibition of both fermentation to ethanol, and alumina-catalyzed dehydration to ethylene. HNO3-pretreatment excludes Na and reduces the content of fusel alcohols and acetaldehyde in bioethanol tenfold. Compared to NaOH-delignification, HNO3-pretreatment gives ~13 times more coproduct, and ~1.6 times less waste, which makes the o.h.-to-ethylene technology more sustainable and green. E-factor (wastes/products) is 1.5 and W-factor (water/products) is 1.8 if the pulp-washing step is taken into account. Both factors may be significantly improved by excluding pulp-washing. The estimated production of ethylene from the local o.h. in Siberia is 43 KTPA (or 71 KTPA-ethanol).
Cite: Ovchinnikova E.V. , Mironova G.F. , Banzaraktsaeva S.P. , Skiba E.A. , Budaeva V.V. , Kovgan M.A. , Chumachenko V.A.
Bioprocessing of Oat Hulls to Ethylene: Impact of Dilute HNO3- or NaOH-pretreatment on Process Efficiency and Sustainability
ACS Sustainable Chemistry & Engineering. 2021. V.9. N49. P.16588–16596. DOI: 10.1021/acssuschemeng.1c05112 WOS Scopus РИНЦ AN OpenAlex
Dates:
Submitted: Jul 28, 2021
Accepted: Nov 11, 2021
Published online: Nov 26, 2021
Published print: Dec 13, 2021
Identifiers:
Web of science: WOS:000753961000007
Scopus: 2-s2.0-85120655469
Elibrary: 47536593
Chemical Abstracts: 2021:2565753
OpenAlex: W3216665814
Citing:
DB Citing
Scopus 1
Elibrary 7
Web of science 3
OpenAlex 7
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