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Catalytic Reverse-Flow Oxidation Process in Reactors of Various Designs: Axial, Side and Tangential Gas Inlet Full article

Journal Chemical Engineering Research and Design
ISSN: 0263-8762 , E-ISSN: 1744-3563
Output data Year: 2023, Volume: 191, Pages: 364-374 Pages count : 11 DOI: 10.1016/j.cherd.2023.01.045
Tags reverse-flow reactorreactor designasymmetrymathematical modelingVOC abatement
Authors Zazhigalov S. 1,2 , Elyshev A. 2 , Zagoruiko A. 1,2
Affiliations
1 Boreskov Institute of Catalysis, Novosibirsk, Russia
2 The University of Tyumen, Tyumen, Russia

Funding (2)

1 Ministry of Science and Higher Education of the Russian Federation 0239-2021-0014
2 Ministry of Science and Higher Education of the Russian Federation 075-03-2021-151 (122011800326-8) (FEWZ-2021-0014)

Abstract: The study was dedicated to the mathematical modeling of the catalytic reverse-flow process in reactors of different design, e.g. in reactors with axial, side or tangential arrangement of reaction gas inlet/outlet streams. The oxidation of volatile organic compounds in the fixed adiabatic catalyst beds was considered, using toluene as an example contaminant. Three-dimensional fluid dynamics modelling performed by means of Comsol Multiphysics software showed the existence of the significant gradients of temperature, concentrations of reactants and fluid velocities along the bed radius; such gradients are neglected in the conventional one-dimensional models, usually used for simulation of reverse-flow processes. The spatial distribution of these parameters may be asymmetric in the reactors with asymmetric design. It was shown that efficiency of both toluene conversion and heat regeneration significantly decrease in reactor with side feeding of inlet mixture, finally resulting in lower thermal stability of the process with the significant (~20%) decline of the maximum possible duration of the cycles between flow reversals compared to reactor with axial gas feeding. Vice versa, the tangential arrangement of gas inlet provides the visible (~10%) increase of maximum cycle duration. Application of 3D modelling approach to development and optimization of catalytic processes becomes especially important in case of reverse-flow reactors where negative influence of various spatial non-uniformities may impose more significant influence on process parameters.
Cite: Zazhigalov S. , Elyshev A. , Zagoruiko A.
Catalytic Reverse-Flow Oxidation Process in Reactors of Various Designs: Axial, Side and Tangential Gas Inlet
Chemical Engineering Research and Design. 2023. V.191. P.364-374. DOI: 10.1016/j.cherd.2023.01.045 WOS Scopus РИНЦ AN OpenAlex
Dates:
Submitted: Aug 5, 2022
Accepted: Jan 24, 2023
Published online: Jan 27, 2023
Published print: Mar 1, 2023
Identifiers:
Web of science: WOS:000963755100001
Scopus: 2-s2.0-85147557974
Elibrary: 54141603
Chemical Abstracts: 2023:230057
OpenAlex: W4318205364
Citing:
DB Citing
Scopus 8
Web of science 5
Elibrary 3
OpenAlex 7
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